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INJECTION MOULDING

Thanks to the suitable physical and mechanical qualities and resistance to corrosion are nowadays plastics used largely. Constant modernization of the ways of their processing contributes to increase of effectivity and quality not only to the process alone, but also to the final products and also to the elimination of electric consumption.

Thanks to the suitable physical and mechanical qualities and resistance to corrosion are nowadays plastics used largely. Constant modernization of the ways of their processing contributes to increase of effectivity and quality not only to the process alone, but also to the final products and also to the elimination of electric consumption.

Thanks to the suitable physical and mechanical qualities and resistance to corrosion are nowadays plastics used largely. Constant modernization of the ways of their processing contributes to increase of effectivity and quality not only to the process alone, but also to the final products and also to the elimination of electric consumption.

INJECTION MOULDING – MODERN TECHNOLOGY OF PLASTIC MODELING

Majority of the polymers are so malleable, that their modeling into desired form is possible through a certain temperature and pressure. Based on this principle is also built a method of molding plastics by means of injection molding.

Since the ultimate plastic parts and parts require maximum accuracy and stability of the process parameters, the emphasis on detail is exactly what injection molding technology builds on its credit. Progress in this method is a multi-directional savings in combination with the increase in the quality of the resulting product. As this is a no waste technology, which in addition does not require prepackaging in the form of preforms, the entire production process is reduced to the necessary minimum and offers further benefits.

Majority of the polymers are so malleable, that their modeling into desired form is possible through a certain temperature and pressure. Based on this principle is also built a method of molding plastics by means of injection molding.

Since the ultimate plastic parts and parts require maximum accuracy and stability of the process parameters, the emphasis on detail is exactly what injection molding technology builds on its credit. Progress in this method is a multi-directional savings in combination with the increase in the quality of the resulting product. As this is a no waste technology, which in addition does not require prepackaging in the form of preforms, the entire production process is reduced to the necessary minimum and offers further benefits.

Majority of the polymers are so malleable, that their modeling into desired form is possible through a certain temperature and pressure. Based on this principle is also built a method of molding plastics by means of injection molding.

Since the ultimate plastic parts and parts require maximum accuracy and stability of the process parameters, the emphasis on detail is exactly what injection molding technology builds on its credit. Progress in this method is a multi-directional savings in combination with the increase in the quality of the resulting product. As this is a no waste technology, which in addition does not require prepackaging in the form of preforms, the entire production process is reduced to the necessary minimum and offers further benefits.

INJECTION MOLDING IN PRACTICE

Injection molding has a wide-spectrum application in the field of large or small-scale production, where it is used in the form of thermoplastic products such as polystyrene, polyamide, cellulose acetate, polyethylene, polypropylene, stabilized cured PVC, polycarbonate, polyformaldehyde and other materials used in almost all industries, such as:

Injection molding has a wide-spectrum application in the field of large or small-scale production, where it is used in the form of thermoplastic products such as polystyrene, polyamide, cellulose acetate, polyethylene, polypropylene, stabilized cured PVC, polycarbonate, polyformaldehyde and other materials used in almost all industries, such as:

Injection molding has a wide-spectrum application in the field of large or small-scale production, where it is used in the form of thermoplastic products such as polystyrene, polyamide, cellulose acetate, polyethylene, polypropylene, stabilized cured PVC, polycarbonate, polyformaldehyde and other materials used in almost all industries, such as:

Automotive industry:

Dashboards   |   Bumpers   |   Bandas and others

Dashboards   |   Bumpers   |   Bandas and others

Dashboards   |   Bumpers   |   Bandas and others

The healthcare industry:

Plastic bottles for medicines and pharmaceuticals  |  Vitamins

Plastic bottles for medicines and pharmaceuticals  |  Vitamins

Plastic bottles for medicines and pharmaceuticals  |  Vitamins

Electrical engineering:

Gears  |  Components

Gears  |  Components

Gears  |  Components

Consumer industry
INJECTION MOLDING AND RELATED BENEFITS

Due to the modernization and upgrading of technology, as well as molding machines and molds, is the injection molding process able to provide the following benefits to the customer in the form of both the final product, and to the manufacturer through the efficient use of the device.

Due to the modernization and upgrading of technology, as well as molding machines and molds, is the injection molding process able to provide the following benefits to the customer in the form of both the final product, and to the manufacturer through the efficient use of the device.

Due to the modernization and upgrading of technology, as well as molding machines and molds, is the injection molding process able to provide the following benefits to the customer in the form of both the final product, and to the manufacturer through the efficient use of the device.

ADVANTAGES OF PRODUCTS:

1. High quality plastic parts
2. Possibility of processing plastics and thermoplastics
3. High shape and dimensional accuracy
4. Very good mechanical and physical qualities of the products
5. Different shapes, sizes, weight - simple / complex, small / large, from several grams to tens of kg
6. No preforms and machining (e.g. part division)

1. High quality plastic parts
2. Possibility of processing plastics and thermoplastics
3. High shape and dimensional accuracy
4. Very good mechanical and physical qualities of the products
5. Different shapes, sizes, weight - simple / complex, small / large, from several grams to tens of kg
6. No preforms and machining (e.g. part division)

1. High quality plastic parts
2. Possibility of processing plastics and thermoplastics
3. High shape and dimensional accuracy
4. Very good mechanical and physical qualities of the products
5. Different shapes, sizes, weight - simple / complex, small / large, from several grams to tens of kg
6. No preforms and machining (e.g. part division)

ADVANTAGES OF THE PRODUCTION PROCESS:

1. Optimal energy performance
2. High machine efficiency
3. Non-waste technology
4. Fully automated production
5. Clean and manipulatively unpretentious process
6. Reduction of production cycle

1. Optimal energy performance
2. High machine efficiency
3. Non-waste technology
4. Fully automated production
5. Clean and manipulatively unpretentious process
6. Reduction of production cycle

1. Optimal energy performance
2. High machine efficiency
3. Non-waste technology
4. Fully automated production
5. Clean and manipulatively unpretentious process
6. Reduction of production cycle

HOW DOES INJECTION MOLDING WORK?

The principle of injection molding lies in an injection of a liquid plastic into the mold, where it is formed, cooled and subsequently discharged from the device. The co-operation of the injection molding machine and molding device forms the basis for this technological process, without the need for additional machines and appliances. Injection molding does not require pre-fabrication or subsequent extrusion, which helps to shorten the entire production process while eliminating expenditure energy.

The principle of injection molding lies in an injection of a liquid plastic into the mold, where it is formed, cooled and subsequently discharged from the device. The co-operation of the injection molding machine and molding device forms the basis for this technological process, without the need for additional machines and appliances. Injection molding does not require pre-fabrication or subsequent extrusion, which helps to shorten the entire production process while eliminating expenditure energy.

The principle of injection molding lies in an injection of a liquid plastic into the mold, where it is formed, cooled and subsequently discharged from the device. The co-operation of the injection molding machine and molding device forms the basis for this technological process, without the need for additional machines and appliances. Injection molding does not require pre-fabrication or subsequent extrusion, which helps to shorten the entire production process while eliminating expenditure energy.

TECHNOLOGICAL INJECTION MOLDING PROCESS:

Doplnenie materiálu

Doplnenie materiálu

Material addition

Pouring of the rigid plastic granules into the injection molding machine

Pouring of the rigid plastic granules into the injection molding machine

Pouring of the rigid plastic granules into the injection molding machine

Melting Plastication

Melting Plastication

Melting Plastication

(thermo) plastic material is heated into a liquid state

(thermo) plastic material is heated into a liquid state

(thermo) plastic material is heated into a liquid state

Injection

Injection

Injection

The injector nozzle is under pressure injected into a closed molded space

The injector nozzle is under pressure injected into a closed molded space

The injector nozzle is under pressure injected into a closed molded space

Cooling

Cooling

Cooling

Subsequently, the temperature drops and cooling to a solid state, whereby the material becomes molded

Subsequently, the temperature drops and cooling to a solid state, whereby the material becomes molded

Subsequently, the temperature drops and cooling to a solid state, whereby the material becomes molded

Drain

Drain

Drain

The mold out of the mold

The mold out of the mold

The mold out of the mold

The process is cyclically repeated according to the machine setting.

The hot gully systems can inject small parts into the multiple molds, and with larger sizes there is a multipoint injection into one large mold.

The process is cyclically repeated according to the machine setting.

The hot gully systems can inject small parts into the multiple molds, and with larger sizes there is a multipoint injection into one large mold.

The process is cyclically repeated according to the machine setting.

The hot gully systems can inject small parts into the multiple molds, and with larger sizes there is a multipoint injection into one large mold.

ENGEL INJECTION MOLDING MACHINES

The emphasis on pressures on high precision and stability of the required technological parameters is highlighted, therefore we use high-quality Engel type Victory injection molds, subtype 110/500 and 90/110, in our production. They are universal non-column machines, designed to produce technical moldings, based on an efficient modular system. The flexibility of a proven, standless technology allows you to use a relatively small machine for large or diverse forms of innovative designs with the ability to quickly change them.

The emphasis on pressures on high precision and stability of the required technological parameters is highlighted, therefore we use high-quality Engel type Victory injection molds, subtype 110/500 and 90/110, in our production. They are universal non-column machines, designed to produce technical moldings, based on an efficient modular system. The flexibility of a proven, standless technology allows you to use a relatively small machine for large or diverse forms of innovative designs with the ability to quickly change them.

The emphasis on pressures on high precision and stability of the required technological parameters is highlighted, therefore we use high-quality Engel type Victory injection molds, subtype 110/500 and 90/110, in our production. They are universal non-column machines, designed to produce technical moldings, based on an efficient modular system. The flexibility of a proven, standless technology allows you to use a relatively small machine for large or diverse forms of innovative designs with the ability to quickly change them.

Designed to be horizontal, driven by pressurized oil, the fully electric ENGEL Victory injection molding machine with the option of (semi) automatic control offers the following advantages:

Designed to be horizontal, driven by pressurized oil, the fully electric ENGEL Victory injection molding machine with the option of (semi) automatic control offers the following advantages:

Designed to be horizontal, driven by pressurized oil, the fully electric ENGEL Victory injection molding machine with the option of (semi) automatic control offers the following advantages:

• Effective consumption - through low friction, shortening of the injection cycle, better injection and shut-off pressure and reduction of the injected material dose
• High productivity
• Stability and durability of the structure
• High accuracy of set parameters
• Versatility - the ability to use multiple forms and their rapid exchange
• Clean operation

• Effective consumption - through low friction, shortening of the injection cycle, better injection and shut-off pressure and reduction of the injected material dose
• High productivity
• Stability and durability of the structure
• High accuracy of set parameters
• Versatility - the ability to use multiple forms and their rapid exchange
• Clean operation

• Effective consumption - through low friction, shortening of the injection cycle, better injection and shut-off pressure and reduction of the injected material dose
• High productivity
• Stability and durability of the structure
• High accuracy of set parameters
• Versatility - the ability to use multiple forms and their rapid exchange
• Clean operation

ARE YOU INTERESTED IN OUR SERVICES?

Do not hesitate to contact us at any time! We will be happy to talk to you about individual solutions for specific products and we will suggest the best alternative for you or your customers.

Do not hesitate to contact us at any time! We will be happy to talk to you about individual solutions for specific products and we will suggest the best alternative for you or your customers.

Do not hesitate to contact us at any time! We will be happy to talk to you about individual solutions for specific products and we will suggest the best alternative for you or your customers.

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